数据驱动的方法:召回管理和改进车间操作
食品加工厂, 包括肉类工厂, 定期有机会收集整个运营过程中的数据. 然而,这些数据经常被遗漏或忽视. 有时这些数据没有得到有效利用. In the era of big data with the range of solutions available for better data collection and analysis, 数据驱动的食品工厂运营方式正在成为该行业的一种规范. This mini-blog series explores the importance of the data-centric approach from multiple perspectives. This first blog covers the use of critical and actionable data for recall management and plant operations. 本博客系列的其余部分将深入探讨生产控制, 在制品过程, 以数据为中心,提高运营和财务效率.
There are a few factors to consider if your plant is looking to collect critical and actionable data in a scalable way that is tailored to a plant’s specific needs.
积极主动,有预见性
Moving to a proactive approach for managing recalls and to a predictive approach to operating a food plant has significant benefits for food manufacturers. 数据是帮助实施工厂管理预测方法所需的一个关键要素. 关键和可操作的数据有助于更好地做出决策, 最大限度地减少风险, 并授权整个工厂和供应链的利益相关者.
采用预防性召回管理策略
对于肉类加工商来说,缺乏召回管理可能会在多个方面付出非常昂贵的代价. 召回可能会损害加工商的品牌,并引发昂贵的诉讼. Adopting a preventative recall management practice with a data-driven approach is a smarter way for staying on top of the recall process. A data-driven approach allows for collecting critical and actionable data at key production points. 有了这些数据,肉类加工商可以在整个工厂实现完全的可追溯性. 这样,从收货到出货的整个生产过程都可以被一丝不苟地跟踪. This plant-wide data-driven traceability approach is can be the backbone of a preventative recall management strategy, 它对于实施主动召回管理实践非常有用.
实施工厂车间技术和最佳实践
A data-driven approach requires the implementation of various technologies and best practices at the plant floor level. Meat processors have implemented the best ERP systems and accounting packages in their front and back offices. 然而, 当谈到工厂车间时, 许多肉类加工商仍在使用过时的技术和做法. 有时,生产过程记录在纸上或Excel模板中. 通过数据驱动的方法获得优势, 食品厂需要有数据收集设备, 收集足球买球官方网站, 分析足球买球官方网站和工业计算机. 也, they require best practices for bringing the technologies and people together to collect the critical and actionable data. These devices typically include 尺度, scanners, printers, computers, mobile devices, and more. 制造执行足球买球官方网站(MES), warehouse management software (WMS) and plant floor ERP software are key pieces of the 要求 software suite. 此外, teams need to be trained in the best practices of placing the right data collection device at the right collection point, using the devices to collect data and making sense of the data for improving the operational efficiencies within the food plant using the critical and actionable data.
采用增量方法处理变更
Once the decision is made by the executive team to implement a data-driven approach to managing recalls and improving plant-wide operations then it calls for cooperation between various user groups. 最重要的是工厂管理, 流程工程和IT团队面临着技术选择的艰巨任务, 工艺流程设计, 解决方案实施和员工培训, 以及确保无缝操作. 这不仅仅是一个技术实现练习. 这是一个变更管理程序, which involves employee buy-in as well a cultural shift towards using critical and actionable data to improve efficiencies and recall practices.
带来改变往往是一个非常困难的过程. An iterative and incremental approach that ensures the food manufacturers leverage the expertise of the right solutions partner can help to break down silos and resistance to change. This helps to augment the existing system without the need for significant cost and will help to navigate the change effectively. The right solutions partner combined with a truly consultative approach can help make the journey a success.
拥抱解决方案集成
Solution integration is the best method for implementing a plant floor data-collection system, 它由硬件和足球买球官方网站组成. This approach limits risk and brings proven practices to identify the ideal data collection points in the plant. Solution integration also helps determine the right technologies for data collection and powerful tools for making sense of the collected data. Integrated solution platforms provide plant operators with data-collection at each 要求 point throughout the plant floor. 因此, solution integration delivers a widely used integrated solution platform that will improve operations and empower recall management.
我们如何提供帮助!
足球买球官方网站 has been operating at the forefront of the data-centric culture for decades. 足球买球官方网站 provides fully-integrated technology solutions that streamline data collection across the entire production cycle from receiving through processing, 包装, 从仓储到出货和开发票. Carlisle’s first solution allowed meat processors to apply GS1-128 barcodes to production cartons.
For helping food manufacturers modernizing their recall management practices and improve operational efficiencies, 足球买球官方网站 offers an integrated suite of software and hardware solutions and comprehensive services to empower the manufacturer to collect critical and actionable data from the plant floor. 足球买球官方网站 enables customers to embrace a data-driven approach by providing them with a complete set of data-collection processes and tools, 包括扫描仪, 尺度, 打印机和使能足球买球官方网站来收集相关的操作数据. Carlisle software suite combined with data collection devices gives users a 360-degree view of their entire operation. Partner with 足球买球官方网站 to make this journey a complete success in the era of big data, which allows plant operators to capitalize on critical and actionable data for continuous improvement and efficient operations.
作者:Kamal Krishnapillai,业务发展-足球买球官方网站
注册我们的时事通讯!
接收有关产品、客户故事和赠品的更新!
提交此表格,即表示您同意接收来自: . You can revoke your consent to receive emails at any time by using the SafeUnsubscribe® link, 在每封邮件的末尾都能找到. 电子邮件由Constant Contact提供服务